Application

Adhesives for Flexible Packaging Lamination

Bonding film, foil and metallised webs into pouches, sachets and roll stock for food and non-food products.

Flexible packaging is a laminated structure: two or more webs combined so each contributes something the single film cannot — barrier, strength, printability, sealability. The adhesive is the layer that holds them together for the life of the pack.

Structures in common use

StructureTypical packAdhesive consideration
PET//PEDry foods, snacksGeneral purpose; adhesion to treated PE is the usual test
PET//MPET//PECoffee, confectioneryMetallised surface needs wet-out and bond build
BOPP//CPPSnacks, bakeryFlexibility and seal strength
PET//AL//PEHigh-barrier, pharmaFoil bond and migration limits
PET//PE (retort)Ready meals, pet foodRetort grade required; standard grades fail

Where lamination goes wrong

Most failures trace back to one of four things: the wrong grade for the fill, an off-ratio mix, insufficient wet-out on a treated surface, or a cure that was cut short to hit a delivery date. All four are process issues, and all four are visible in a trial if the trial is run on the actual line rather than a lab laminator.

How to specify

State the structure, the fill (retort, pasteurised, ambient), the target coat weight, the line speed and the food-contact regulation. That is enough to select a grade and issue the data sheet.

Send the structure and the process

A grade is proposed in writing, with the data sheet attached.

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